Content of Learning Activity

This project is a reverse engineering exercise, namely the in depth study of the manufacturing techniques of a mechanical part chosen by the student in a batch of parts offered by local companies. Each student analyzes the part that he has chosen. The students are involved in individual projects, however they are invited to participate in thematic working groups (sand casting, permanent mold casting, die casting, investment casting; turning, milling, …) under the guidance of members of the staff.  

The project is carried out in two steps:
- Step 1: dimensional measurements, identification of the material, 3D modeling of the part, drafting of the manufacturing drawings, definition of the manufacturing processes. Deliverables: preliminary report and preliminary drbers of the staffawings
- Step 2: visit to the company that provided the part, detailed manufacturing sequences of operations, tooling design (molds, dies, workholding fixtures), cutting tool and machining parameters selection, g-code generation. Deliverables: final report and final drawings.

Required Learning Resources/Tools

Not applicable

Recommended Learning Resources/Tools

Ressources documents and files available on Moodle (in French) for the different manufacturing processes.

Other Recommended Reading

ASM Handbooks. 
Techniques de l'ingénieur. 
ISO Technical drawings Vol. 1 et 2. 
Stahlschlüssel. 
A. Chevalier Guide du dessinateur industriel. 
A. Chevalier, J. Bohan Guide du Technicien en Productique. 
Christian Pilot Memotech Dessin technique. 
C. Barlier, R. Bourgeois Memotech Conception et dessin. 
C. Barlier L. Girardin Memotech Productique Matériaux et usinage. 
C. Corbet Mémotech Matières plastiques. 
Jean-Louis Fanchon Afnor Guide des sciences et des technologies industrielles. 
ETIF Guide pratique du tracé des pièces en acier moulé. 
ETIF Yves Hémon Fonderie sous pression Conception et réalisation des outillages. 
ETIF Masselottage en moulage sable. 
ETIF Technologie de la fonderie en moules métalliques Fonderie sous pression. 
ETIF Technologie de la fonderie en moules métalliques Fonderie en coquille. 
Sandvik. Guide technique de l'usinage.
Sandvik. Corokey.
Sandvik. Outils de tournage.
Sandvik. Outils rotatifs.
Seco. Catalogue & technical guide. Tooling systems.
Seco. Catalogue & technical guide. Fraisage.
Seco. Catalogue & technical guide. Tournage.
Seco. Catalogue & technical guide. Holemaking.
Seco. Catalogue & technical guide. Filetage.
Seco. Catalogue & technical guide. Jabro.
A. Chamouard Estampage et forge Tomes 1 à 4. 
J. Husson - Pratique du forgeage. 
Catalogues Seco, Rabourdin, DME, etc. 
Normes ISO diverses

Mode of delivery

• Mixed

Type of Teaching Activity/Activities

• Cours magistraux
• Conférences
• Ateliers et projets encadrés au sein de l'établissement

Evaluations

The assessment methods of the Learning Activity (AA) are specified in the course description of the corresponding Educational Component (UE)