Study programmeFrançais
Manufacturing Systems Design and Operation
Programme component of Master's Degree in Mechanical Engineering Professional Focus - Design and Production à la Faculty of Engineering
CodeTypeHead of UE Department’s
contact details
Teacher(s)
UI-M2-IRMECP-703-MCompulsory UEFILIPPI EnricoF707 - Génie Mécanique
  • FILIPPI Enrico
  • RIVIERE LORPHEVRE Edouard

Language
of instruction
Language
of assessment
HT(*) HTPE(*) HTPS(*) HR(*) HD(*) CreditsWeighting Term
  • Français
Français2124.50003.003.00

AA CodeTeaching Activity (AA) HT(*) HTPE(*) HTPS(*) HR(*) HD(*) Term Weighting
I-GMEC-031Manufacturing Systems Design and Operation2124.5000Q1100.00%
Unité d'enseignement

Objectives of Programme's Learning Outcomes

  • Imagine, design, carry out and operate solutions (machines, equipment, processes, systems and units) to provide a solution to a complex problem by integrating needs, constraints, context and technical, economic, societal, ethical and environmental issues.
    • Identify complex problems to be solved and develop the specifications by integrating needs, contexts and technical, economic, societal, ethical and environmental issues.
    • Optimally design and calculate the dimensions of machinery, equipment, processes, systems or units, based on state of the art, a study or model, addressing the problem raised; evaluate them in light of various parameters of the specifications.
    • Implement a chosen solution in the form of a drawing, a schema, a diagram or a plan that complies with standards, a model, a prototype, software and/or digital model
    • Integrate, where applicable, maintenance policies and quality approach, rational energy management, and components from different technologies.
    • Evaluate the approach and results for their adaptation or optimisation of the proposed solution.
  • Mobilise a structured set of scientific knowledge and skills and specialised techniques in order to carry out mechanical engineering missions, using their expertise and adaptability.
    • Master and appropriately mobilise knowledge, models, methods and techniques specific to mechanical engineering.
    • Study a machine, equipment, system, method or device by critically selecting theories and methodological approaches, and taking into account multidisciplinary aspects.
    • Identify and discuss possible applications of new and emerging technologies in the field of mechanical engineering.
    • Assess the validity of models and results in view of the state of science and characteristics of the problem.
  • Work effectively in teams, develop leadership, make decisions in multidisciplinary, multicultural, and international contexts.
    • Interact effectively with others to carry out common projects in various contexts (multidisciplinary, multicultural, and international).
    • Contribute to the management and coordination of a team that may be composed of people of different levels and disciplines.
  • Communicate and exchange information in a structured way - orally, graphically and in writing, in French and in one or more other languages - scientifically, culturally, technically and interpersonally, by adapting to the intended purpose and the relevant public.
    • Argue to and persuade clients, colleagues, teachers and boards, both orally and in writing.
  • Adopt a professional and responsible approach, showing an open and critical mind in an independent professional development process.
    • Analyse their personal functioning and adapt their professional attitudes.
    • Finalise a realistic career plan in line with the realities in the field and their profile (aspirations, strengths, weaknesses, etc.).
    • Show an open and critical mind by bringing to light technical and non-technical issues of analysed problems and proposed solutions.
    • Exploit the different means available in order to inform and train independently.
  • Imagine, design, carry out and operate machinery, mechanical systems and mechanical production units to provide a solution to a complex problem by integrating needs, constraints, context and technical, economic, societal, ethical and environmental issues.
    • Identify complex problems to be solved and develop the specifications by integrating needs, contexts and technical, economic, societal, ethical and environmental issues.
    • Optimally design and calculate the dimensions of machinery, mechanical systems and mechanical production units, based on state of the art, a study or model, addressing the problem raised; evaluate them in light of various parameters of the specifications.
    • Implement a chosen solution in the form of a drawing, a schema, a diagram or a plan that complies with standards, a model, a prototype, software and/or digital model
    • Integrate maintenance policies and a quality approach.
    • Evaluate the approach and results for their adaptation or optimisation of the proposed solution.
  • Mobilise a structured set of scientific knowledge and skills and specialised techniques in order to carry out mechanical engineering missions, with a focus on Design and Production, using their expertise and adaptability.
    • Master and appropriately mobilise knowledge, models, methods and techniques related to the mechanics of solids and fluids, energy exchanges, dynamic and vibratory behaviour of systems, manufacturing and mechanical production, operating machines, and production management (organisation, maintenance, quality).
    • Study a machine, a mechanical system or a mechanical production unit by critically selecting theories, models and methodological approaches, and taking into account multidisciplinary aspects.
    • Identify and discuss possible applications of new and emerging technologies in the field of mechanical design and production.
    • Assess the validity of models and results in view of the state of science and characteristics of the problem.
  • Work effectively in teams, develop leadership, make decisions in multidisciplinary, multicultural, and international contexts.
    • Interact effectively with others to carry out common projects in various contexts (multidisciplinary, multicultural, and international).
    • Contribute to the management and coordination of a team that may be composed of people of different levels and disciplines.
  • Communicate and exchange information in a structured way - orally, graphically and in writing, in French and in one or more other languages - scientifically, culturally, technically and interpersonally, by adapting to the intended purpose and the relevant public.
    • Argue to and persuade clients, colleagues, teachers and boards, both orally and in writing.
  • Adopt a professional and responsible approach, showing an open and critical mind in an independent professional development process.
    • Analyse their personal functioning and adapt their professional attitudes.
    • Finalise a realistic career plan in line with the realities in the field and their profile (aspirations, strengths, weaknesses, etc.).
    • Show an open and critical mind by bringing to light technical and non-technical issues of analysed problems and proposed solutions.
    • Exploit the different means available in order to inform and train independently.

Learning Outcomes of UE

Gain a thorough understanding of manufacturing systems design and operation.
Know key drivers of manufacturing system performance.
Establish the causes of dysfunction, to seek solutions and to verify their effectiveness.
Design the layout of an existing or planned production unit.
Use discrete event simulation to study and analyse physical flows and availability of resources.
Understand current trends in Lean Management and apply Lean Production techniques.  

This course gives a thorough understanding of manufacturing systems design and operation by discovering all the traditional and modern approaches (Lean Management) of production management to maximize productivity, product quality and cost reduction, and more generally the performance of a company. The course is based on targeted industrial visits and practice in a learning factory and with serious games.

Content of UE

Production systems : production by project, job shop production, mass production and process production.
Traditional production management: production data management, production planning and control, push strategy, facility design and layout, production costs, key performance indicators.
Lean Management: logic, approaches and tools; the Lean foundations (visual management, standardized work and stable material flow s), just-in-time production (takt time, pull strategy, ...), Jidoka (quality at every work station, autonomation, …), continuous improvement (staff involvement, Kaizen, elimination of waste, …), Lean tools: 5S, Genchi Genbutsu, VSM (Value Stream Mapping), SMED, A3 report, Total Maintenance, SMED, Kanban, …
Discrete event modelling and simulation of production systems.

Prior Experience

No pre-requisites.

Type of Assessment for UE in Q1

  • Oral examination

Q1 UE Assessment Comments

Oral examination, 100% of the mark, maximum length 30 min (prior written preparation of maximum 2 hours).

Type of Assessment for UE in Q2

  • N/A

Q2 UE Assessment Comments

Not applicable

Type of Assessment for UE in Q3

  • Oral examination

Q3 UE Assessment Comments

Oral examination, 100% of the mark, maximum length 30 min (prior written preparation of maximum 2 hours).

Type of Resit Assessment for UE in Q1 (BAB1)

  • N/A

Q1 UE Resit Assessment Comments (BAB1)

Not applicable

Type of Teaching Activity/Activities

AAType of Teaching Activity/Activities
I-GMEC-031
  • Cours magistraux
  • Travaux pratiques
  • Travaux de laboratoire
  • Exercices de création et recherche en atelier
  • Projet sur ordinateur
  • Etudes de cas

Mode of delivery

AAMode of delivery
I-GMEC-031
  • Face to face

Required Reading

AARequired Reading
I-GMEC-031Note de cours - Partie 1 - Organisation, exploitation et conception des unités de production mécanique. - Enrico FILIPPI
Note de cours - Partie 2 - Excellence opérationnelle - Enrico Filippi

Required Learning Resources/Tools

AARequired Learning Resources/Tools
I-GMEC-031Course materials (Power Point files) - in french, available on Moodle.

Recommended Reading

AARecommended Reading
I-GMEC-031

Recommended Learning Resources/Tools

AARecommended Learning Resources/Tools
I-GMEC-031Not applicable

Other Recommended Reading

AAOther Recommended Reading
I-GMEC-031C. BLONDEAU, B. CROSNIER : Guide pratique du responsable de production. Editions Weka,1998
J.P. DAL PONT : L’entreprise industrielle. Techniques de l’Ingénieur, AG 10 , 1 – 18.
Ph. ARNOULD, J. RENAUD : Guide de la gestion industrielle. Principes, méthodes et outils. AFNOR Editions.  
J. WOMACK, D. JONES : Système Lean: Pensez l'entreprise au plus juste. Deuxième édition. Village Mondial, 2005.
M. ROTHER : Toyota Kata. Mc Graw Hill Education, 2009.
M. L. GEORGE, D. ROWLANDS, M. PRICE, J. MAXEY : The Lean Six Sigma Pocket Toolbox. Mc Graw Hill.
S. SHINGO : Le système SMED. Les éditions d’organisation, 1987.
R. BILLAM, F.V. PATHY : Amélioration continue dans l’entreprise. Techniques de l’Ingénieur, AG 4 100 , 1 – 15.
M. MATHY : Amélioration continue dans l’entreprise. Etude de cas : 5S et management visuel. Techniques de l’Ingénieur, AG 4 101 , 1 – 6. J. GRAMDI : Excellence Industrielle. Techniques de l’Ingénieur, AG 4 110 , 1 – 10.
J. GRAMDI : Lean Management et Excellence Industrielle. Techniques de l’Ingénieur, AG 4 112 , 1 – 14.

Grade Deferrals of AAs from one year to the next

AAGrade Deferrals of AAs from one year to the next
I-GMEC-031Autorisé
Date de génération : 17/03/2017
20, place du Parc, B7000 Mons - Belgique
Tél: +32 (0)65 373111
Courriel: info.mons@umons.ac.be