Study programmeFrançais
Manufacturing Technology Project
Programme component of Bachelor's Degree in Engineering à la Faculty of Engineering
CodeTypeHead of UE Department’s
contact details
Teacher(s)
UI-B3-IRCIVI-406-MCompulsory UEFILIPPI EnricoF707 - Génie Mécanique
  • DUCOBU François
  • FILIPPI Enrico
  • RIVIERE LORPHEVRE Edouard
  • PRESIDENT Ex officio

Language
of instruction
Language
of assessment
HT(*) HTPE(*) HTPS(*) HR(*) HD(*) CreditsWeighting Term
  • Français
Français6826007.007.00

AA CodeTeaching Activity (AA) HT(*) HTPE(*) HTPS(*) HR(*) HD(*) Term Weighting
I-GRME-031Manufacturing Technology Project678000Q2?%
I-GRME-131Engine disassembly Workshop04000Q2?%
I-GRME-030Implement your personal career plan00600Q2?%
Unité d'enseignement
Prérequis
Corequis
Corequis

Objectives of Programme's Learning Outcomes

  • Implement an engineering approach dealing with a set problem taking into account technical, economic and environmental constraints
    • Understand the stages of an engineering approach
    • Identify and describe the problem to be solved and the functional need (of prospective clients) to be met considering the state of technology
    • Design, evaluate and optimise solutions addressing the problem
    • Implement a chosen solution in the form of a drawing, a schema, a plan, a model, a prototype, software and/or digital model
    • Communicate the approach, results and prospects to a client or a board
    • Identify and acquire the information and skills needed to solve the problem
  • Understand the theoretical and methodological fundamentals in science and engineering to solve problems involving these disciplines
    • Identify, describe and explain basic scientific and mathematical principles
    • Identify, describe and explain the basic principles of engineering particularly in their specialising field
    • Understand laboratory techniques: testing, measuring, monitoring protocol, and security
    • Select and rigorously apply knowledge, tools and methods in sciences and engineering to solve problems involving these disciplines
  • Understand the fundamentals of project management to carry out a set project, individually or as part of a team
    • Use the principles and tools of planning (time, tasks and resources)
    • Ensure a project is tracked and documented according to its specifications
    • Adapt the approach and achievements taking into account the feedback received
    • Respect deadlines and timescales
  • Communicate in a structured way - both orally and in writing, in French and English - giving clear, accurate, reasoned information
    • Argue to and persuade customers, teachers and a board both orally and in writing
    • Use several methods of written and graphic communication: text, tables, equations, sketches, maps, graphs, etc.
    • Give an effective oral presentation, using presentation materials appropriately
    • Present analysis or experiment results in laboratory reports
  • Demonstrate thoroughness and independence throughout their studies
    • Identify the different fields and participants in engineering
    • Demonstrate self-awareness, asses themself, and develop appropriate learning strategies.
    • Direct their choice of modules within their degree programme in order to develop a career plan in line with the realities in the field and their profile (aspirations, strengths, weaknesses, etc.)
    • Develop their scientific curiosity and open-mindedness
    • Learn to use various resources made available to inform and train independently

Learning Outcomes of UE

Impart a practical skill in manufacturing processes, 3D solid modelling, mechanical drafting and dimensional metrology through the in-depth study of the manufacture of a mechanical part. 
Select and define manufacturing processes, process plans and operating parameters; design molds and manufacturing tools. 
Choose a material based on manufacturing constraints. 
Recognize and solve problems. 
Perform a literature search, use available resources and identify the sources of relevant information. 
Take responsibility, make decisions and justify them. 
Set priorities and manage their own time to meet dead lines. 
Present and justify their own work. 
Communicate effectively in a jury situation.

Content of UE

This project is a reverse engineering exercise, namely the in depth study of the manufacturing techniques of a mechanical part chosen by the student in a batch of parts offered by local companies. Each student analyzes the part that he has chosen. The students are involved in individual projects, however they are invited to participate in thematic working groups (sand casting, permanent mold casting, die casting, investment casting; turning, milling, …) under the guidance of members of the staff.   

The project is carried out in two steps: 
- Step 1: dimensional measurements, identification of the material, 3D modeling of the part, drafting of the manufacturing drawings, definition of the manufacturing processes. Deliverables: preliminary report and preliminary drbers of the staffawings
- Step 2: visit to the company that provided the part, detailed manufacturing sequences of operations, tooling design (molds, dies, workholding fixtures), cutting tool and machining parameters selection, g-code generation. Deliverables: Final Report and final drawings.

Prior Experience

Manufacturing techniques and  processes of mechanical components.
Basics of technical drawing: dratting, dimensionning and tolerancing of mechanical parts and assemblies.
Skill in dimensional and geometric measurement.
Skill i creating 3D models and generating 2D drawings using SolidWorks.

Type of Assessment for UE in Q1

  • N/A

Q1 UE Assessment Comments

Not applicable

Type of Assessment for UE in Q2

  • Presentation and works

Q2 UE Assessment Comments

Students who fail to comply with course instructions or to submit completed projects by such dates as instructed may be excluded from examination. These terms are defined in the study regulations and posted on the notice boards.   

A jury of professors and assistants of the Machine Design and Production Engineering Division evaluates the work performed, the project folder provided by the student (3D views, dimensioned drawings, report), the student presentation and the student answers to the jury questions. The assessment is global and the final rating is the average of ratings assigned by each member of the jury. The discussions and meetings that are organized during the project duration (progress meetings, preliminary report check, prelimary drawings check) does not contribute to the final rating, they are opportunities given to the students to go ahead in his project and to improve the quality of his work. 

Oral examination, 100% of the mark, maximum length 20 min (student presentation 10 min; questions and answers 10 min).

Type of Assessment for UE in Q3

  • Presentation and works

Q3 UE Assessment Comments

Idem term 2.

Type of Resit Assessment for UE in Q1 (BAB1)

  • N/A

Q1 UE Resit Assessment Comments (BAB1)

Not applicable

Type of Teaching Activity/Activities

AAType of Teaching Activity/Activities
I-GRME-031
  • Cours magistraux
  • Conférences
  • Ateliers et projets encadrés au sein de l'établissement
I-GRME-131
  • Travaux pratiques
  • Travaux de laboratoire
  • Exercices de création et recherche en atelier
  • Projet sur ordinateur
  • Etudes de cas
I-GRME-030
  • Préparations, travaux, recherches d'information

Mode of delivery

AAMode of delivery
I-GRME-031
  • Mixed
I-GRME-131
I-GRME-030
  • Face to face

Required Reading

AA
I-GRME-031
I-GRME-131
I-GRME-030

Required Learning Resources/Tools

AARequired Learning Resources/Tools
I-GRME-031Not applicable
I-GRME-131
I-GRME-030Not applicable

Recommended Reading

AA
I-GRME-031
I-GRME-131
I-GRME-030

Recommended Learning Resources/Tools

AARecommended Learning Resources/Tools
I-GRME-031Documents and files available on Moodle (in French).

Ressources pour les projets fonderie sable et coquille 
   Dimensionnement masselottes et système d'attaque. 
   Techniques de l'Ingénieur - fonderie aluminium 
   Techniques de l'Ingénieur - moulage en sable généralités 
   Techniques de l'Ingénieur - moulage en sable : système d'attaque 
   Formation moule Solidworks 
   Piece demo   

Ressources pour les projets d'usinage : 
   Présentation générale - tournage 
   Caractéristiques du tour pour le projet 
   Cours commande numérique   
   
Ressources pour les projets usinage (suite) - logiciel CFAO Mastercam 
   Présentation Mastercam V9
   Fichiers pour la formation tournage 
   Fichiers pour la formation fraisage 

Ressources pour les projets usinage (suite) - documents fournis par la société Sandvik 
   Module de calcul des conditions de coupe 
   Document de synthèse sur les choix des outils et conditions de coupe 
   Catalogues électroniques 
   Guide technique de l'usinage
I-GRME-131
I-GRME-030Not applicable

Other Recommended Reading

AAOther Recommended Reading
I-GRME-031ASM Handbooks. 
Techniques de l'ingénieur. 
ISO Technical drawings Vol. 1 et 2. 
Stahlschlüssel. 
A. Chevalier Guide du dessinateur industriel. 
A. Chevalier, J. Bohan Guide du Technicien en Productique. 
Christian Pilot Memotech Dessin technique. 
C. Barlier, R. Bourgeois Memotech Conception et dessin. 
C. Barlier L. Girardin Memotech Productique Matériaux et usinage. 
C. Corbet Mémotech Matières plastiques. 
Jean-Louis Fanchon Afnor Guide des sciences et des technologies industrielles. 
ETIF Guide pratique du tracé des pièces en acier moulé. 
ETIF Yves Hémon Fonderie sous pression Conception et réalisation des outillages. 
ETIF Masselottage en moulage sable. 
ETIF Technologie de la fonderie en moules métalliques Fonderie sous pression. 
ETIF Technologie de la fonderie en moules métalliques Fonderie en coquille. 
Sandvik. Guide technique de l'usinage.
Sandvik. Corokey.
Sandvik. Outils de tournage.
Sandvik. Outils rotatifs.
Seco. Catalogue & technical guide. Tooling systems.
Seco. Catalogue & technical guide. Fraisage.
Seco. Catalogue & technical guide. Tournage.
Seco. Catalogue & technical guide. Holemaking.
Seco. Catalogue & technical guide. Filetage.
Seco. Catalogue & technical guide. Jabro.
A. Chamouard Estampage et forge Tomes 1 à 4. 
J. Husson - Pratique du forgeage. 
Catalogues Seco, Rabourdin, DME, etc. 
Normes ISO diverses
I-GRME-131
I-GRME-030Not applicable

Grade Deferrals of AAs from one year to the next

AAGrade Deferrals of AAs from one year to the next
I-GRME-031Autorisé
I-GRME-131Autorisé
I-GRME-030Non autorisé
Date de génération : 17/03/2017
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Courriel: info.mons@umons.ac.be