Projet de technologie

Study programme 2015 - 2016

Activité d'apprentissage à la Faculty of Engineering

Code	Lecturer(s)	Associate Lecturer(s)	Subsitute Lecturer(s) et other(s)
I-GRME-031	FILIPPI Enrico	DUCOBU François RIVIERE LORPHEVRE Edouard

Language of instruction	Language of assessment	HT(*)	HTPE(*)	HTPS(*)	HR(*)	HD(*)	Term
Français	Français	0	78	0	0	0	Q2

Contents

This project is a reverse engineering exercise, namely the in depth study of the manufacturing techniques of a mechanical part chosen by the student in a batch of parts offered by local companies. Each student analyzes the part that he has chosen. The students are involved in individual projects, however they are invited to participate in thematic working groups (sand casting, permanent mold casting, die casting, investment casting; turning, milling, …) under the guidance of members of the staff.

The project is carried out in two steps:
- Step 1: dimensional measurements, identification of the material, 3D modeling of the part, drafting of the manufacturing drawings, definition of the manufacturing processes. Deliverables: preliminary report and preliminary drbers of the staffawings
- Step 2: visit to the company that provided the part, detailed manufacturing sequences of operations, tooling design (molds, dies, workholding fixtures), cutting tool and machining parameters selection, g-code generation. Deliverables: Final Report and final drawings.

Required Learning Resources/Tools

Not applicable

Recommended Learning Resources/Tools

Documents and files available on Moodle (in French).

Ressources pour les projets fonderie sable et coquille
Dimensionnement masselottes et système d'attaque.
Techniques de l'Ingénieur - fonderie aluminium
Techniques de l'Ingénieur - moulage en sable généralités
Techniques de l'Ingénieur - moulage en sable : système d'attaque
Formation moule Solidworks
Piece demo

Ressources pour les projets d'usinage :
Présentation générale - tournage
Caractéristiques du tour pour le projet
Cours commande numérique

Ressources pour les projets usinage (suite) - logiciel CFAO Mastercam
Présentation Mastercam V9
Fichiers pour la formation tournage
Fichiers pour la formation fraisage

Ressources pour les projets usinage (suite) - documents fournis par la société Sandvik
Module de calcul des conditions de coupe
Document de synthèse sur les choix des outils et conditions de coupe
Catalogues électroniques
Guide technique de l'usinage

Other Recommended Reading

ASM Handbooks. Techniques de l'ingénieur. ISO Technical drawings Vol. 1 et 2. Stahlschlüssel. A. Chevalier Guide du dessinateur industriel. A. Chevalier, J. Bohan Guide du Technicien en Productique. Christian Pilot Memotech Dessin technique. C. Barlier, R. Bourgeois Memotech Conception et dessin. C. Barlier L. Girardin Memotech Productique Matériaux et usinage. C. Corbet Mémotech Matières plastiques. Jean-Louis Fanchon Afnor Guide des sciences et des technologies industrielles. ETIF Guide pratique du tracé des pièces en acier moulé. ETIF Yves Hémon Fonderie sous pression Conception et réalisation des outillages. ETIF Masselottage en moulage sable. ETIF Technologie de la fonderie en moules métalliques Fonderie sous pression. ETIF Technologie de la fonderie en moules métalliques Fonderie en coquille. Sandvik. Guide technique de l'usinage. Sandvik. Corokey. Sandvik. Outils de tournage. Sandvik. Outils rotatifs. Seco. Catalogue & technical guide. Tooling systems. Seco. Catalogue & technical guide. Fraisage. Seco. Catalogue & technical guide. Tournage. Seco. Catalogue & technical guide. Holemaking. Seco. Catalogue & technical guide. Filetage. Seco. Catalogue & technical guide. Jabro. A. Chamouard Estampage et forge Tomes 1 à 4. J. Husson - Pratique du forgeage. Catalogues Seco, Rabourdin, DME, etc. Normes ISO diverses

Mode of delivery

Mixed

Term 1 Assessment - type

Term 1 Assessment - comments

Not applicable

Term 2 Assessment - type

Presentation and works

Term 2 Assessment - comments

Students who fail to comply with course instructions or to submit completed projects by such dates as instructed may be excluded from examination. These terms are defined in the study regulations and posted on the notice boards.

A jury of professors and assistants of the Machine Design and Production Engineering Division evaluates the work performed, the project folder provided by the student (3D views, dimensioned drawings, report), the student presentation and the student answers to the jury questions. The assessment is global and the final rating is the average of ratings assigned by each member of the jury. The discussions and meetings that are organized during the project duration (progress meetings, preliminary report check, prelimary drawings check) does not contribute to the final rating, they are opportunities given to the students to go ahead in his project and to improve the quality of his work.

Oral examination, 100% of the mark, maximum length 20 min (student presentation 10 min; questions and answers 10 min).

Term 3 Assessment - type

Presentation and works

Term 3 Assessment - comments

Idem term 2.

Resit Assessment - Term 1 (B1BA1) - type

Resit Assessment - Term 1 (B1BA1) - Comments

Not applicable

Type of Teaching Activity/Activities

Ateliers et projets encadrés au sein de l'établissement

UE : Programme component - AA : Teaching activity
(*) HT : Hours of theory - HTPE : Hours of in-class exercices - HTPS : hours of practical work - HD : HMiscellaneous time - HR : Hours of remedial classes. - Per. (Period), Y=Year, Q1=1st term et Q2=2nd term